Supplier of High-Quality Caustic Soda Flakes from Dubai-UAE
Introduction
As a leading caustic soda flakes supplier, ZÜMRÜT International Kimya Co. specializes in delivering premium sodium hydroxide (NaOH) flakes—also known as lye—to industries across the globe. These versatile, highly alkaline crystals (pH 12–14) play a crucial role in chemical manufacturing, food processing, water purification, and beyond. With our commitment to rigorous quality standards, efficient global logistics, and sustainable practices, ZÜMRÜT ensures you receive consistent, top-grade caustic soda flakes tailored to your operational needs. Whether you’re in textiles, petrochemicals, or pharmaceuticals, partnering with a trusted sodium hydroxide supplier like us means reliable supply chains and superior performance.
In this comprehensive guide, we’ll explore everything from the essentials of caustic soda flakes to their production, grades, applications, and safe handling tips. Discover why ZÜMRÜT stands out as your go-to NaOH flakes supplier for industrial chemicals. (Contact Us)
What Are Caustic Soda Flakes? Key Properties and Benefits
Caustic soda flakes are the solid, crystalline form of sodium hydroxide, a powerful alkali widely used in industrial processes. Produced through advanced methods, these white, odorless flakes dissolve easily in water, generating heat in the process—a reaction known as exothermic dissolution. This property makes them ideal for applications requiring strong pH adjustment or chemical reactions.
Essential Characteristics of Caustic Soda Flakes
- Appearance: Flat, white crystals that are highly soluble and non-volatile.
- Solubility and Reactivity: Quickly dissolves in water (up to 1,000 g/L at 20°C), reacting vigorously with acids, metals (like aluminum), and even atmospheric moisture, which can lead to clumping if not stored properly.
- pH and Alkalinity: Extremely alkaline, with a pH range of 12–14, making it effective for neutralizing acids and breaking down organic materials.
- Storage Requirements: Must be kept in airtight, dry containers to prevent absorption of humidity and degradation.
These attributes position caustic soda flakes as a cornerstone in industrial chemical supply, offering efficiency and cost-effectiveness for diverse sectors. As a dedicated caustic soda supplier, ZÜMRÜT prioritizes flakes with minimal impurities to maximize your process yields.
The Production Process: How ZÜMRÜT Ensures Purity as a Caustic Soda Flakes Supplier
At ZÜMRÜT International Kimya Co., we employ the state-of-the-art chlor-alkali process to manufacture caustic soda flakes, guaranteeing exceptional purity and consistency. This electrolytic method is the gold standard for producing high-quality sodium hydroxide, minimizing environmental impact while meeting global regulations.
Step-by-Step Production Overview
- Electrolysis of Brine: A saturated salt (NaCl) solution, or brine, is fed into electrolytic cells. Here, direct current electricity separates the solution into sodium hydroxide, chlorine gas, and hydrogen gas. Our membrane cell technology ensures low energy use and reduces by-products.
- Purification Stages: The crude NaOH solution undergoes filtration, evaporation, and ion-exchange to remove trace impurities like heavy metals or chlorides. This results in concentrations up to 50% before flaking.
- Crystallization and Flaking: The purified solution is concentrated and cooled in vacuum evaporators, forming solid flakes on rotating drums. These are then dried and sized for uniform quality.
- Quality Assurance and Packaging: Each batch is tested for purity (e.g., via titration and spectroscopy) to comply with ISO 9001 standards. We then package it in moisture-proof materials for safe transit.
This meticulous process allows ZÜMRÜT, as a premier sodium hydroxide flakes supplier, to offer products that exceed industry benchmarks for buy caustic soda flakes worldwide. From our facilities in Turkey and the UAE, we ship to Dubai, Europe, Asia, and beyond with traceable documentation.
Available Grades: Tailored Sodium Hydroxide for Every Industry
Not all caustic soda needs are the same, which is why ZÜMRÜT provides a range of grades as your versatile NaOH supplier. Each is formulated for specific purity levels and applications, ensuring optimal performance without waste.
| Grade | Purity Level | Key Uses | Ideal For |
|---|---|---|---|
| Technical Grade | 96–98% | pH adjustment, metal cleaning, textile processing | General industrial tasks like soap production or water softening |
| Industrial Grade | 98–99% | Oil refining, alumina extraction, pulp bleaching | Heavy-duty petrochemical and mining operations. |
| Food Grade | ≥99% | Fruit peeling, cocoa processing, olive curing | FDA-approved uses in the food and beverage industries |
| Pharmaceutical Grade | ≥99.5% | Drug synthesis, cosmetic formulations | Strict healthcare and personal care standards. |
| Reagent Grade | ≥99.5% | Laboratory analysis, chemical research | Precision analytical chemistry and R&D labs. |
By offering these options, ZÜMRÜT simplifies sourcing for industrial caustic soda suppliers seeking bulk or custom orders.
Top Industrial Applications of Caustic Soda Flakes
The versatility of caustic soda flakes drives their demand in numerous sectors. As a reliable caustic soda flakes supplier, we’ve supported clients in optimizing processes through targeted NaOH solutions. Here’s a deeper look at key uses:
- Soap and Detergent Manufacturing: Acts as a saponification agent, converting fats into soap. Our high-purity flakes ensure clearer, more stable products.
- Oil Refining and Petrochemicals: Neutralizes acidic crudes and facilitates desulfurization, enhancing fuel quality in refineries.
- Water Treatment and pH Regulation: Raises pH in wastewater, precipitates metals, and softens hard water—critical for municipal and industrial systems.
- Textiles and Cotton Processing: Mercerizes cotton for strength and dye absorption, improving fabric quality in garment production.
- Paper and Pulp Industry: Dissolves lignin during pulping, yielding brighter, stronger paper stock.
- Food Processing: Peels fruits/vegetables via hydrolysis and processes cocoa for chocolate production, all while adhering to safety norms.
- Biodiesel Production: Catalyzes the transesterification of oils into biofuels, supporting renewable energy transitions.
- Aluminum Extraction and Metallurgy: Dissolves bauxite in the Bayer process, enabling efficient aluminum smelting.
- Pharmaceuticals and Healthcare: Serves as an excipient in formulations and sterilizes equipment in medical settings.
These applications highlight why caustic soda remains a staple in chemical supply chains, with ZÜMRÜT delivering just-in-time solutions to keep your operations running smoothly.
Why Choose ZÜMRÜT as Your Caustic Soda Flakes Supplier?
In a competitive market for sodium hydroxide suppliers, ZÜMRÜT International Kimya Co. differentiates through excellence:
- ISO-Certified Quality Control: Every batch undergoes multi-stage testing for purity, ensuring compliance with REACH, FDA, and USP standards.
- Global Logistics Network: From our hubs in Turkey, UAE, and Dubai, we offer swift delivery to 50+ countries, with flexible MOQs for SMEs and enterprises.
- Competitive Pricing and Bulk Support: Volume discounts, long-term contracts, and transparent pricing make us cost-effective for buying caustic soda flakes in large quantities.
- Custom Packaging Solutions: Choose from 25 kg PE bags to 1,000 kg jumbo bags, all UV-protected and labeled for hazmat compliance.
- Sustainability Focus: Our membrane-based production cuts energy use by 30% and chlorine emissions, aligning with green chemistry initiatives.
Client testimonials rave about our reliability: “ZÜMRÜT’s caustic soda transformed our textile line—pure, prompt, and eco-friendly!” – A leading UAE manufacturer.
Safety Guidelines for Handling Caustic Soda Flakes
Safety is paramount when working with caustic soda. As your trusted NaOH flakes supplier, ZÜMRÜT provides detailed MSDS with every shipment. Follow these protocols:
- Personal Protective Equipment (PPE): Always wear chemical-resistant gloves (nitrile), safety goggles, face shields, and aprons. Respiratory protection may be needed in dusty environments.
- Storage Best Practices: Keep in cool, dry, ventilated areas away from acids, metals, and moisture. Use polyethylene or HDPE containers; avoid aluminum or zinc.
- Spill Response: Contain spills with absorbent materials, neutralize with dilute acetic acid (vinegar) or citric acid, then rinse with water. Never add water directly to dry flakes to prevent violent reactions.
- First Aid: For skin contact, flush with copious water for 15–20 minutes and seek medical help. Eye exposure requires immediate irrigation and professional care. Inhalation? Move to fresh air and monitor for respiratory issues.
- Emergency Preparedness: Train staff on SDS protocols and have neutralizing agents on hand.
Adhering to these reduces risks, ensuring safe integration into your industrial chemical processes.
Packaging Options from ZÜMRÜT
We offer flexible, secure packaging to suit your logistics:
- 25 kg Polyethylene Bags: Lined for moisture resistance, perfect for small-scale or trial orders.
- 500–1,000 kg Jumbo Bags: Big bags with liners and lifting loops for efficient bulk handling and reduced shipping costs.
All options include UN-approved labeling for international transport.
Our Commitment to Environmental Responsibility
ZÜMRÜT leads in sustainable chemical supply by adopting low-emission technologies and recycling by-products. Our efforts support the circular economy, from brine recovery to zero-waste packaging, helping clients meet ESG goals in eco-friendly caustic soda sourcing.
Frequently Asked Questions (FAQs) About Caustic Soda Flakes
Yes, ZÜMRÜT International Kimya Co. has a strong global logistics network, delivering caustic soda flakes safely and efficiently to customers worldwide.
While caustic soda production is energy-intensive, responsible suppliers like ZÜMRÜT use sustainable membrane cell electrolysis to minimize environmental impact. Proper neutralization of waste prevents harm to soil and water.
ZÜMRÜT International Kimya Co. provides:
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ISO-certified, high-purity caustic soda flakes.
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Multiple grades to meet industrial, food, and pharmaceutical standards.
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Customized packaging and reliable global shipping.
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Expert technical support and guidance.
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Technical Grade (96–98%): Suitable for textiles, paper bleaching, and metal cleaning.
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Food Grade (≥99%): Safe for food processing like fruit peeling and cocoa production.
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Pharmaceutical Grade (≥99.5%): Meets stringent purity standards for drug formulation and cosmetics.
Caustic soda flakes are produced through the chlor-alkali process, which involves the electrolysis of saltwater (brine) to create sodium hydroxide, chlorine, and hydrogen. The sodium hydroxide solution is then purified, crystallized into flakes, and packaged for delivery.
Caustic soda flakes are widely used in soap and detergent manufacturing, water treatment, oil refining, textiles, paper production, food processing, pharmaceuticals, and aluminum extraction. Their high alkalinity makes them essential in cleaning, pH adjustment, and chemical synthesis.
Contact ZÜMRÜT International Kimya Co. Today
Ready to elevate your operations with premium caustic soda flakes? Reach out to ZÜMRÜT, your expert caustic soda flakes supplier:
- 📞 Phone/WhatsApp: +971 50 720 9246
- 📧 Email: info@causticsodaco.com
- 🌐 Website: www.causticsodaco.com
Let’s discuss your NaOH needs—quote requests are free and fast!
Specification of Caustic Soda
| CONTENT | TEST RESULT | UNIT |
|---|---|---|
| Al2O3 | Max 3 | PPM |
| Fe | 10 | PPM |
| Heavy Metals as Pb | Max 2 | PPM |
| Insoluble in Water | 0 | %W |
| Na2CO3 | 0.43 | %W |
| Na2SO4 | 0.0047 | %W |
| NaCl | 0.0085 | %W |
| NaOH | 98%±1 | %W |
| SiO2 | 0.0019 | %W |
| SHAPE | 0.3-1 | CM³ |