Prilled urea suppliers in UAE and Turkey

Prilled Urea

Introduction

Prilled Urea, also known as Urea Prills, is a very efficient nitrogenous fertilizer used in agriculture and related industrial sectors. It contains about 46% nitrogen, one of the vital nutrients for plants’ growth, and the main role it can play in the increased crop yields within a very short period. Because of its excellent solubility in water, uniformity in granule size, and good applhandleChange, Prilled Urea has become very important in modern agricultural and industrial sectors.


What is Prilled Urea?

Prilled Urea is the small, spherical, solid type of urea produced by the special process named prilling. The prilled structure assures a free-flowing, uniform particle size; it is, hence, conveniently distributed when applied to the field. Compared to granular urea, Prilled Urea is finer and applies in applications when a fine texture of nitrogen release is required. Being such an important nitrogenous fertilizer, it plays a very fundamental role in soil enrichment for the betterment of plant growth and overall agricultural productivity.


Properties of Prilled Urea

  1. High Nitrogen Content: Urea Prills contains around 46% nitrogen, ensuring plants receive a significant nutrient boost.
  2. Water Solubility: Urea Prills are highly soluble in water, allowing for rapid absorption when dissolved in irrigation systems.
  3. Free-Flowing Granules: The prilled form creates small, even particles that make application easier, ensuring more precise fertilizer distribution.
  4. Versatility: Urea Prills is compatible with many soil types and crops, making it a versatile option for agricultural use.

Production Process of Prilled Urea

Successive steps in the manufacturing process of Urea pills begin with urea synthesis. Under high pressure and temperature conditions, ammonia and carbon dioxide react to give urea, which provides, upon purification, a concentrated solution of urea. This concentrated solution is then heated and sprayed into the prilling tower, where, during the fall, it cools and solidifies into small, spherical granules that give uniform prills. The prills are then collected and cooled, and the product is prepared for packaging into a uniform product, either for industrial or agricultural use.


Application and Uses of Prilled Urea

Urea pills, a type of Urea, are a widely used fertilizer with a high nitrogen content. Due to their small, spherical granules, they are suitable for various agricultural and industrial applications.

1. Agriculture and Crop Production

Prilled Urea is widely used as a primary nitrogen fertilizer in modern agriculture. It enhances soil fertility, supports vegetative growth, and improves crop yield. Its high nitrogen content makes it particularly beneficial for cereals, vegetables, fruits, and oilseeds, ensuring sustainable agricultural output across different environmental conditions.

2. Animal Feed Additive

In the animal feed industry, Prilled Urea is considered a source of non-protein nitrogen for ruminants, including cattle and sheep, to facilitate the microbial synthesis of protein, thereby enabling the utilization of low-protein feed sources with improved nutritional management.

3. Chemical Industry Applications

Prilled Urea is a key raw material in the chemical industry, where it is used in the production of melamine, urea-formaldehyde resins, and adhesives. Due to its high nitrogen concentration, it plays a critical role in the manufacture of various chemical products essential to multiple industries.

4. AdBlue®/Diesel Exhaust Fluid (DEF) Production

A crucial non-agricultural use of Prilled Urea is in the formulation of AdBlue® or Diesel Exhaust Fluid (DEF), which helps reduce nitrogen oxide (NOx) emissions in diesel engines. This environmentally beneficial application supports global sustainability initiatives and regulatory compliance.

5. Explosives Manufacturing

Prilled Urea is also used in the explosives industry, particularly in the production of urea nitrate, a component of industrial explosives. This application underscores the versatility of urea beyond conventional agricultural uses.

6. Soil and Land Reclamation Projects

In land reclamation and soil restoration projects, Prilled Urea is employed to rehabilitate degraded soils by replenishing nitrogen levels. This practice is especially beneficial in arid and overworked lands, helping to restore vegetation and improve soil quality.

7. Horticulture and Gardening

Prilled Urea is also widely used in horticulture and gardening for smaller-scale applications. It has a very good dissolution rate and can be distributed uniformly, making it excellent for lawn maintenance, ornamental plants, and garden beds.


Packing of Prilled Urea

Prilled Urea is available in various packaging options:

  • Small Bags: 25 kg and 50 kg bags for easy handling.
  • Jumbo Bags: 1000 kg bulk bags for large-scale requirements.

The packaging ensures protection from moisture and contaminants, maintaining product quality since urea is hygroscopic and prone to clumping.


Advantages of Using Prilled Urea

  • Efficient Nitrogen Source: The high nitrogen content in Urea Prills delivers an efficient nutrient supply, reducing the need for frequent applications.
  • Easy to Apply and Transport: Due to its prilled form, this urea variant is easy to handle, store, and spread across fields.
  • Enhanced Crop Yields: When used effectively, Prilled Urea can significantly enhance crop yield, supporting both small-scale and large-scale agricultural productivity.
  • Cost Savings: With its concentrated nitrogen form, Urea pills reduce the overall volume needed per application, offering a cost-effective fertilization solution.

Safety and Storage Considerations

To maintain the quality of Prilled Urea, storage conditions must be carefully managed:

  • Moisture Control: Urea is highly hygroscopic, meaning it absorbs moisture easily. It should be stored in a dry, well-ventilated area to prevent clumping and degradation.
  • Avoid Direct Sunlight: Prolonged exposure to sunlight may cause the prills to degrade, so it’s recommended to store Urea Prills in shaded, temperature-controlled environments.
  • Safe Handling: When handling Urea Prills, wearing gloves and avoiding direct skin contact is advisable, as urea may irritate some individuals.

Conclusion

Prilled Urea has become an inseparable part of modern agriculture and industry due to its dependability in ensuring a continuing and efficient supply of nitrogen to various uses. High nitrogen content, easy application, and versatility make it indispensable in crop cultivation, animal nutrition, chemical manufacturing, and environmental sustainability efforts. A look into its properties, applications, and handling requirements will help enterprises and agricultural concerns derive maximum benefit from it with assured performance and safety.

ZÜMRÜT International Kimya Co. offers comprehensive solutions for high-quality Prilled Urea to meet all your agricultural and industrial needs. Please do not hesitate to contact us for information on the use of our high-grade fertilizer products to help boost your productivity.

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