Introduction

Polyethylene wax flake is a versatile industrial additive renowned for its exceptional lubricating, dispersing, and coating properties. As a leading innovator in chemical solutions, ZÜMRÜT International Kimya Co. leverages cutting-edge technology to deliver premium-grade polyethylene wax flakes tailored to meet diverse industry demands. In this article, we explore the unique advantages of polyethylene wax flakes, their applications, and why ZÜMRÜT stands out as your trusted partner.

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What Are Polyethylene Wax Flakes?

Polyethylene wax flakes are synthetic waxes derived from ethylene polymerization. These high-molecular-weight hydrocarbons are processed into fine, uniform flakes, making them easy to handle and integrate into various formulations. Known for their thermal stability, low viscosity, and chemical resistance, polyethylene wax flakes are indispensable in industries ranging from plastics and coatings to adhesives and textiles.

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Key Benefits of Polyethylene Wax Flakes

Enhanced Processing Efficiency

• Polyethylene wax flakes act as effective lubricants, reducing friction during extrusion, molding, and calendaring processes. This improves production speeds and minimizes energy consumption.

Superior Surface Finish

• In coatings and inks, polyethylene wax flakes enhance scratch resistance, gloss, and durability, ensuring a flawless finish for automotive, packaging, and industrial applications.

Excellent Dispersibility

• These flakes promote uniform dispersion of pigments and fillers in masterbatches, paints, and composites, eliminating agglomeration and ensuring consistent product quality.

Thermal Stability

• With a high melting point (100–120°C), polyethylene wax flakes maintain performance under extreme temperatures, ideal for high-heat processing environments.

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Types of Polyethylene Wax Flakes

PE wax flakes are categorized by production method and chemical modification, each suited for specific industries.

1. Homopolymer PE Wax

• Properties: High crystallinity, melting point 100–135°C, hardness 2–8 dmm.

• Applications: Plastics (PVC, PP), coatings, adhesives, and inks.

• Example: LDPE or HDPE-based wax for lubrication.

2. Oxidized PE Wax

• Properties: Polar groups, low viscosity (10–50 mPa·s), melting point 100–120°C.

• Applications: Emulsions, textile finishing, water-based coatings.

• Example: Dispersant in masterbatches or polish formulations.

3. Copolymer PE Wax

• Properties: Flexible, lower crystallinity, melting point 90–115°C.

• Applications: Hot melt adhesives, cable compounds.

• Example: EVA-based wax for specialty coatings.

4. Micronized PE Wax

• Properties: Fine flakes/powders, melting point 110–130°C, particle size 5–50 µm.

• Applications: Printing inks, powder growth factor**: 2.5 (low) to 5 (high).

• Applications: Powder coatings, matte finishes.

Grades of Polyethylene Wax Flakes

Grades vary by molecular weight, viscosity, and application-specific properties.

1. Low Molecular Weight (1,000–3,000 g/mol)

• Properties: Low viscosity (10–30 mPa·s), melting point 100–115°C.

• Applications: PVC lubricant, candle additives, masterbatch dispersant.

2. Medium Molecular Weight (3,000–6,000 g/mol)

• Properties: Moderate viscosity (20–60 mPa·s), melting point 110–125°C.

• Applications: Adhesives, rubber processing, coatings.

3. High Molecular Weight (6,000–10,000 g/mol)

• Properties: High viscosity (50–100 mPa·s), melting point 120–135°C.

• Applications: Mold release, high-performance coatings.

4. Specialty Grades

• High-Purity: Low volatiles (<1%), FDA-compliant for food-contact.

• Functionalized: Maleic anhydride-grafted for adhesion.

• Micronized: Tailored for inks and coatings.

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Applications of Polyethylene Wax Flake

• Plastics & Polymers: Used as processing aids, mold release agents, and anti-blocking agents in PVC, PE, and PP products.

• Coatings & Inks: Improves abrasion resistance and matting effects in paints, varnishes, and printing inks.

• Adhesives & Sealants: Enhances tackiness control and reduces viscosity in hot-melt adhesives.

• Textiles & Leather: Acts as a softening agent and water repellent in fabric treatments.

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Why Choose ZÜMRÜT International Kimya Co. for Polyethylene Wax Flake?

At ZÜMRÜT International Kimya Co., we combine Experience, Expertise, Authoritativeness, and Trustworthiness (E-E-A-T) to deliver unmatched quality:

• Global Expertise: With decades of experience in chemical manufacturing, our R&D team formulates polyethylene wax flakes that meet international standards (ISO, REACH, RoHS).

• Custom Solutions: We tailor particle size, molecular weight, and additive blends to suit your specific requirements.

• Sustainable Practices: Our eco-friendly production processes prioritize reduced carbon footprint and recyclability.

• Reliable Supply Chain: Partner with a company renowned for on-time delivery and competitive pricing across 30+ countries.

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Unlock Superior Performance with ZÜMRÜT’s Polyethylene Wax Flake

Whether you’re optimizing plastic production or enhancing coating durability, ZÜMRÜT International Kimya Co. provides polyethylene wax flakes that elevate product performance. Our commitment to innovation and customer satisfaction ensures you receive solutions that exceed expectations. Contact ZÜMRÜT International Kimya Co. today at info@causticsodaco.com or visit www.causticsodaco.com to request a sample of our premium polyethylene wax flakes. Contact Us.

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Polyethylene Wax Flake Specification Table