Prilled Urea Suppliers in UAE And Turkey

Prilled Urea

Introduction

Prilled Urea (Urea Prills) stands out as a cornerstone nitrogen fertilizer in the quest for sustainable agriculture and industrial efficiency. With a remarkable 46% nitrogen content—the highest among solid fertilizers—it drives rapid plant growth, enhances crop productivity, and supports diverse industrial applications. Renowned for its uniform granules, rapid water solubility, and cost-effectiveness, Prilled Urea has become indispensable in modern farming, chemical manufacturing, and environmental initiatives. This comprehensive guide explores its properties, production process, applications, and best practices for maximizing results.

What is Prilled Urea?

Prilled Urea is a high-purity, solid nitrogen fertilizer manufactured through a specialized prilling process. During production, molten urea is sprayed into prilling towers, cooling into small, spherical granules. These uniform prills ensure easy handling, precise distribution, and consistent nutrient release. Compared to granular urea, Prilled Urea’s finer texture allows faster dissolution, making it ideal for irrigation systems and soil requiring immediate nitrogen availability.

Key Properties of Prilled Urea

  1. High Nitrogen Concentration (46%): Delivers an unparalleled nutrient boost for vigorous plant growth.

  2. Rapid Water Solubility: Dissolves quickly in irrigation systems for immediate soil absorption.

  3. Uniform Granule Size: Ensures even spreading and minimizes waste during application.

  4. Versatility: Compatible with diverse crops (cereals, fruits, oilseeds) and soil types.

  5. Cost-Efficiency: Reduces application frequency due to concentrated nitrogen content.

Production Process of Prilled Urea

The manufacturing of Prilled Urea involves advanced engineering to ensure purity and consistency:

  1. Synthesis: Ammonia and carbon dioxide react under high pressure and temperature to form urea.

  2. Concentration: The urea solution is purified and concentrated to 99.5% purity.

  3. Prilling: Molten urea is sprayed into prilling towers, solidifying into spherical prills as it cools.

  4. Quality Control: Prills are screened, cooled, and packaged to prevent moisture absorption.

This process guarantees free-flowing, dust-free granules optimized for agricultural and industrial use.

7 Key Applications of Prilled Urea

1. Agricultural Fertilization

Prilled Urea is a primary nitrogen source for crops like wheat, corn, and rice. It stimulates chlorophyll production, accelerates vegetative growth, and boosts yields by up to 30% in nutrient-deficient soils.

2. Animal Feed Supplement

As a non-protein nitrogen (NPN) source, it enables ruminants (cattle, sheep) to synthesize microbial protein, improving feed efficiency and reducing costs.

3. Chemical Manufacturing

Critical in producing urea-formaldehyde resins, adhesives, and melamine—essential components in plastics, plywood, and coatings.

4. AdBlue®/Diesel Exhaust Fluid (DEF)

Prilled Urea is a key ingredient in DEF, reducing nitrogen oxide (NOx) emissions by up to 90% in diesel engines, aligning with global emission standards.

5. Explosives Industry

Used in urea nitrate production for mining and construction explosives due to its stable chemical properties.

6. Soil Rehabilitation

Restores degraded or arid lands by replenishing nitrogen levels, promoting vegetation regrowth in eco-reclamation projects.

7. Horticulture and Landscaping

Ideal for lawns, gardens, and ornamental plants due to its fast-acting formula and uniform application.

Packaging Options

  • 25kg/50kg Bags: Convenient for small farms and retail distribution.

  • 1-Ton Jumbo Bags: Cost-effective for large-scale agricultural or industrial use.

  • Moisture-Proofing: Multi-layer polypropylene packaging prevents clumping and extends shelf life.

Advantages Over Other Fertilizers

  • Higher Nutrient Density: Requires fewer applications compared to ammonium nitrate or NPK blends.

  • Ease of Storage & Transport: Free-flowing prills reduce handling challenges.

  • Environmental Compliance: Supports DEF production for cleaner air initiatives.

  • Economic Efficiency: Lowers input costs per hectare while maximizing output.

Safety & Storage Guidelines

  • Moisture Control: Store in airtight containers in dry, ventilated areas to prevent caking.

  • Temperature Management: Avoid prolonged exposure to sunlight or temperatures above 30°C.

  • Safe Handling: Use gloves and goggles to prevent skin/eye irritation during application.

Conclusion

Prilled Urea’s unmatched nitrogen content, versatility, and cost-efficiency make it a vital resource for agriculture, industry, and environmental sustainability. Farmers and businesses can optimize productivity by understanding their properties and applications while adhering to safety standards.

ZÜMRÜT International Kimya Co. delivers premium Prilled Urea tailored to your agricultural and industrial needs. Contact us today to enhance your operations with our certified, high-performance fertilizer solutions. Contact Us

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